Machines built to order, around the line
Nothing here comes off a shelf. Feeders, elevators, collators, washers, leak testers, inspection and labelling cells are each drawn against one product, one rate and one floor plan — then cut, welded and run-in at Bethora before they ship. Twenty machine types, in four groups.
01 // Feeding & orienting
Get the part to the machine in the right attitude, at the right rate. Bowl, step and cap feeders paired with turntables and rotary units.
- 01
Vibratory bowl feeder
Orients and meters small parts into the downstream machine.
- 02
Step feeder
Gentle elevation and metering for bulk components without jamming.
- 03
Rotary cap feeder
High-rate cap orientation and delivery to the capping head.
- 04
Cap elevator
Lifts caps from floor-level bulk to the feeder bowl.
- 05
Cap feeder with printing, inspection & counting
Feed, print, vision-check and count in one pass.
- 06
Turntable
Accumulation and rotation between line segments.
- 07
Tube rotating unit
Indexes tubes for print registration and inspection.
- 08
Stacker feeder
De-stacks and feeds flat blanks one at a time.
02 // Elevating & transfer
Change level without changing the flow. Vertical lifters and elevators sized for tablets, capsules, containers and cases.
- 01
Vertical lifter
Raises or lowers unit loads between floors in a minimal footprint.
- 02
Tablet & capsule elevator
Gentle bucket elevation for friable solid dosage forms.
- 03
Carton collator
Groups and stages cartons for case packing.
03 // Washing & processing
Wet-side machines built in SS 304/316 for wash-down duty — cleaning, sanitizing and mixing ahead of fill.
- 01
Preform washing machine
Rinses and dries PET preforms before blowing.
- 02
Tin can & jar washing machine
Inverted rinse and blow-off for rigid containers.
- 03
Sanitization tank
Immersion sanitizing station with dwell control.
- 04
Mixture stirrer
Controlled agitation for batch preparation.
04 // Inspection & testing
Verify before it leaves. Leak, weight, metal and optical checks integrated into the conveyor rather than bolted beside it.
- 01
Leak test apparatus
Pressure-decay leak detection for sealed packs.
- 02
Glass ball sorter
Optical sorting and reject for spherical components.
- 03
Punching machine
Precision punching for closures and formed components.
- 04
Labelling machine
Wrap-around and top labelling with registration control.
- 05
Medical bandage & patch machine
Purpose-built converting for medical adhesive products.
Drawn, built, installed and supported by the same team
A special-purpose machine is only as good as the engineering around it. All four stages are ours — nothing is subcontracted.
Design & engineering
Application study, layout, GA drawings and 3D CAD — signed off before a single sheet is cut.
Fabrication
CNC laser cutting, press-brake bending, VMC machining and laser welding in SS 304, SS 316 and MS.
Installation & commissioning
Site erection, alignment, electrical integration and line hand-over with operator training.
After-sales support
Spares, preventive maintenance schedules and retrofit upgrades for the life of the machine.
The furniture and handling gear that fills the room
Cupboards, pass boxes, trolleys, stands, benches and vessels, built in SS 304 / MS. Every item is made to the drawing and the room it goes into — sizes, shelf pitch and finish are specified per order.
- 01
Storage & change parts
Change-part cupboard · Shoe cupboard · Storage rack · Static pass box
- 02
Handling
Trolley · Assembly trolley · Basket trolley · Ladder
- 03
Workstations
Inspection table · Writing desk · Office table · SOP stand · Machine operating panel
- 04
Room furniture
Crossover bench · Chair · Canteen table · Wash basin
- 05
Vessels & sundries
SS scoop · SS jar · SS dustbin
SS 304 / MS
Matt · Mirror · Painted · Powder-coated
Every machine here mounts to a KFlexiTrack line
The machine and the conveyor are specified on the same drawing. Transfer heights, guarding, belt type and the control interface are settled before fabrication starts, so the line is commissioned as one system rather than assembled from two.
- FT
Modular Belt
Interlocking plastic belt lines that turn, climb and curve.
- FB
Flat Belt
Continuous belt surfaces for products of every shape and size.
- RL
Roller
Gravity and powered roller decks for cartons, totes and pallets.
- CS
Chain & Slat
Rugged slat and chain decks for heavy, hot or wet duty.
- LF
Elevating & Vertical
Move product between levels within a minimal footprint.
- QA
Inspection & Process
Weigh, detect and reject — inline, at line speed.